At the International Confectionery Convention, which was organized by the
international confectionery association Sweet Global Network and held in Berlin last November,
hundreds of executives listed to a broad range of experts address the theme,
The Changing Face of Confectionery.”
Recognizing that the international confectionery industry is in a continuous
state of flux, affected by demographic developments, the retail landscape and
consumer patterns, speakers touched on demographic developments,
sustainability, evolving markets and increasing costs.
Global interdependencies, changes and new perspectives are clearly also
at the focus of attention in the international confectionery industry.
At this year’s interpack, which will take place May 12-18 on the
fairgrounds of Messe Dusseldorf in Dusseldorf,
Germany, more
than 180,000 visitors are expcted to tour 19 halls housing 2,700 exhibitors.
As the largest show for confectionery processing and packaging companies,
interpack promises to similarly address the issues inherent in the “Changing
Face of Confectionery,” particularly as they apply to automation, technology,
production innovation, sustainability, energy costs, safety, sanitation and
manufacturing flexibility.
As always, halls one through four will be specifically devoted to the
confectionery segment. Naturally, there will be companies that work with
confectionery manufacturers located throughout halls five through 19.
This month’s Preferred Suppliers Exhibit Guide provides readers with a
preview of select manufacturers that have focused on helping manufacturers
compete in a more complex and connected global confectionery industry.
For more information on interpack,www.interpack.com
Preferred Suppliers Booths
Company Hall Booth
Buhler 3 C43/D28
Caotech 3 C24/26
Chocotech 3 A07/B08
Driam 2 D04
Dumoulin 1 B1
Fortress Technology 5 F04/13
Hebenstreit 3 E08
Klockner Hansel Processing 4 A25
NID 3 D24/26
Petzholdt 3 E07
Sollich 3 B07/C08
The Tanis Group 3 B29
Union Confectionery Machinery
Co. 1 E03
Winkler & Dunnebier 3 D04
Caotech
Caotech
b.v., based in Wormerveer, the Netherlands,
has a worldwide reputation as specialist in self-developed ball mills and
conches within the cocoa and chocolate-related processing sector. At Upakovka, Caotech
will be pleased to discuss the latest developments on cocoa, chocolate and
compound processing.
Drawing
upon years of expertise in conjunction with its extensive field experience, the
company recently launched a number of developments in the field of cocoa,
chocolate and compound applications.
Traditionally
Caotech’s scope of supply covers a wide variety of installations, varying from
a small, lab-size ball mill to a conche type CAO B5 & W5, from the well-known CAO B3000-CHOC
batch installation to the CAO 3000 In-Line as a component in a continuous
production line for both cocoa and chocolate or as a complete turnkey project.
As
pictured, the company’s sophisticated CAO 3000-CHOC IN-LINE installation is a
fully automated processing line for the production of chocolate and compound
with capacities of up to 2,000 kg per hour. Depending upon customer’s
requirements, the line can be completed with ingredient dosing and weighing
sections.
Recently, Caotech has developed an alternative continuous
conching unit to be used as a wet conching system. This CWC 2000 (Continuous
Wet Conche) can be placed behind traditional conches for final homogenization
and conching, as well behind ball mill systems for obtaining a high quality
chocolate.
For more information, visit www.caotech.com
At
interpack, stop by booth C24/26, hall 3.
Chocotech
At Interpack, Chocotech, part of the Sollich
Group of companies, will display the Candy Division’s complete production for
manufacturing. In addition, Chocoatech’s Chocolate Division also will display
its expertise by displaying a full range of specialized chocolate processing
units.
Some of the new developments visitors can expect
o see at the stand include the following:
TheCHEWMASTER
has been further developed to include an
additional crystallizer. This allows us, for the first time, to achieve a defined
continuous crystallization, independent of the sugar glucose (corn syrup) ratio,
which means products do not later show
any signs “cold flow.”
In caramel, batch and continuous caramel cookers
such as CARASTAR,YPP and SUCROFILM will be on display. The
recently developedSUCROFILM1500 can
handle more than 2,000 kgs/hr (4,400 lbs/hr) of caramel, depending on the
recipe, with a turndown rate of well over 50%.
AllSUCROFILM
cookers now include a direct drive, doing away with belt and chain drives,
minimizing maintenance. The newly developedCARAFLEX allows caramel masses with a color
spectrum from milk-white to dark brown to be manufactured and already has shown
great potential on the market place.
Within the process controls end of manufacturing,
the company has engineered automatic adaption of control parameters to deal
with varying atmospheric pressures. Inline viscosity control has been automated
to ensure a consistent mass quality.
Hygiene remains paramount today in operating
safe facilities. At Chocotech’s booth, there will be exhibits demonstrating
complete and partial Clean-in-Place (CIP) solutions to suit different hygienic
requirements and to match your process sand products.
At interpack, stop by booth A07/B08, Hall 3.
For more information, visit www.chocotech.de
Dumoulin
Dumoulin, which has
a long history supplying panning equipment, has been in business since 1936. It
developed the world’s first large-scale “automatic” confectionery coating pan
in the 1960’s.
The company
manufactures a complete range of automatic high capacity panning systems in
batch sizes up to 6,600 lbs.
One of the
important advantages of the Dumoulin system is that the design results in the
smallest bed depth of any similar machine. This means all Dumoulin pans are
gentle on delicate centers.
The shallow bed
depth also increases the amount of surface area in contact with freshly
conditioned air, reducing the processing time and this allows the coating to be
distributed very quickly and evenly over all the centers.
Recently, the
company developed theLogix line,
which is an automatic mini-coating pan for batch capacities up to 550 lbs. TheLogiXhas a perforated pan and is side vented for efficient drying during sugar
and sugar-free coating cycles.
TheLogiCmachine is very similar, but has a
solid pan and this is used for chocolate engrossing and polishing as well as
soft sugar panning. Dumoulin now also
offers a special drum re-configuration system, which allows theLogiXperforated pan to be converted
into a solid pan by the addition of special plates that cover the
perforations.
This multipurpose machine
is known as theLogi CXand it can be
used for chocolate and soft panning as well as hard sugar or sugar-free
panning, thus providing a high degree of flexibility.
For more information,
go to www.dumoulin.fr
At interpack, stop
by booth B-17, hall 1.
Fortress Technology
The Phantom
Metal Detector uses the latest digital signal processing technology to ensure
complete product integrity. With the
highest processing power, Phantom systems are renowned for their superior
accuracy, high-speed and ease-of-use.
Phantom
detectors are offered in a wide range of aperture sizes with a selection of
construction options, including painted aluminum, stainless steel, and BSH
(IP69K certified).The rectangular aperture units are suited for integration
with conveyor belts.
Fortress
recommends utilizing its custom-designed Vector conveyor system, which is built
specifically for the metal detection application and optimizes the performance
of the detector.
Fortress
Technology is a world leader in the design, manufacture, and sales of
industrial metal detector systems. A
wide variety of solutions are available for the confectionery industry.
For more information,
visit www.fortresstechnoloty.com
At interpack,
stop by booth D02-4, hall 5.
Hebenstreit
Hebenstreit supplies production systems for flat and hollow
wafers that range from semi-automatic lines with a capacity of about 120 kg/h
to fully automatic, high-efficiency lines rated at 1,200 kg/h and more.
The extent of the product range begins with raw material
dosing and mixing systems for the preparation of wafer batters and extends to
the fully automatic conveying of the cut, cream-filled wafers to subsequent packaging machines,
coating plants or moulding lines.
As early as 1898, baking machines were manufactured in the
factory in Radebeul near Dresden, Germany.
However, since the company’s re-incorporation in 1950, the headquarters are now
located in a nearby suburb of Frankfurt/Main, Germany.
Many high-profile companies form part of Hebenstreit’s
clientele, with the world’s most popular
wafer products produced on its systems.
Each wafer production system is “tailor-made” according to
the individual requirements of the customer. They are designed depending on the
type of product required, capacity, grade of automation and existing production
facilities. In addition, high-quality products in many cases demand the
development of custom-engineered machines.
As a matter of principle, maximum operating safety and the
incorporation of the latest technological improvement - be they mechanical or electrical - remain
critical components of every Hebenstreit production system.
Such continual self-improvement minimizes “down time.” For
example, all clutch/brake units have been replaced by frequency-controlled
drives or servo drives. Consequently, production interruptions because of
maintenance requirements or normal wear and tear are minimized.
Hebenstreit guarantees excellence post-sales service,
supported by a network of more than 60 representatives worldwide, as well as 25
highly experienced service engineers.
For more information, visit www.hebenstreit.de
At at interpack, stop by booth E-08/12, hall 3.
Klöckner
In 2011,
Klöckner Häansel Processing (KPH) celebrates its 100th anniversary, which
perfectly coincides with interpack 2011. Known worldwide for high quality machinery
and process know-how, KPH proeduces advanced machines and innovative processing
technology for the manufacture of hard candy, jelly, toffee, aerated and
deposited masses, candy bars and fondant, as well as many other specialised
products belong to their main field of activity.
At
interpack, KPH will show the largest hard candy line worldwide, with a
throughput of 4,000 kg/h, new cooking solutions in industrial and laboratory
scale as well as complete processing solutions in conjunction with its partner
Proform.
The
company’s hard candy line includes theContigrav weighing system and the crystal-free pre-cooking of the
slurry byCrossflowcookers, which have been specially developed for the confectionery industry. The final cooking
procedure is supported by a secondCrossflowcooker for sugar and glucose recipes and by theRotamat, a dynamic cooker supplied to process recipes containing
milk.
After
evaporation and vacuumizing of the ready cooked mass in theSucroliner, the mass is extracted by
extraction screws and the ingredients are homogeneously added through the
dynamic mixing-screws. Acid can be added in liquid or crystal form.
A conveying system
supplies the candy ropes into the batchformers of the downstream installed die
forming lines typeStrada. By feeding
of two ropes and with two batch rollers into one common rope sizer type HZU,
two-color candies can be produced on this line.
TheSucroliner’scapabilities integrate large-volume
output under automated conditions with incredible product flexibility. It is
not only possible to run with four fruit flavors at a time, forming a ready mix
in a bag at the end, but also feasible to combine caramelized milk candies with
common fruit candies.
TheSucrolineris
available in executions for high sugar:glucose ratio of up to 70:30.
Water reduction systems as well as energy recovery systems
are developed for economical production processes.
For more
information, visit www.kloeckner-haensel.com
At
Interpack, stop by booth A25, hall 4
NID
At Interpack 2011, NID will proudly launch its new
generation of high-speed mogul lines and depositing pumps. With more than 600
moguls sold worldwide over the last 53 years, NID’s traditional reliability and performance is
well known in the confectionery industry.
The new mogul lines will feature such innovations as
depositing pumps that easily slide out for “off machine cleaning” ensuring no
production time is lost due to cleaning the depositing pumps between production
runs.
The under-hung dust extraction system in the demoulding
section ensures a starch dust-free zone in the starch moulding room.
All critical functions of the mogul are controlled by servo
drives via a PLC. The operator interface features easy to use and understand
touch screen, conveniently located on an articulated arm close to the depositor
section.
The NID tray size pump with tray lift and in conjunction
with the precision of the walking beam permits the production of high-quality
articles from all traditionally deposited confectionery such as jellies, gums
and aerated masses, even those that have been previously difficult to deposit
such as high solids.
The expanded depositing pump range gives new and existing NID
mogul owners the choice of choosing their preferred style of pump, be it a
valve bar pump or the rotary valve pump. The NID rotary valve pump also offers
precise depositing control matching that of the valve bar style.
Both pump styles are offered in a full range of pump configurations
(e.g. side by side, universal or tri-color) and are designed
to produce traditionally deposited confectionery masses ranging from one color
per piece, side-by-side colored articles or center-in-shell articles depositing
up to six colors per tray (nine in the case of the tri-color pumps).
A wide range of product layout configurations can be
achieved using the same pump and interchanging the nozzle plates.
For more information, visit www.nid.au
At interpack, visit booth D24, hall 3.
Petzholdt
Petzholdt-Heidenauer
Maschinen- und Anlagenbau International GmbH is a company with a tradition of
more than 170 years in developing and producing special machines for cocoa
processing and chocolate mass production.
They
are one of the leading manufacturers of five-roll refiners in the field of
chocolate mass production.
With
innovations, such as their fineness measuring device HMB, they have enabled our
customers to use our five-roll refiners at higher levels of automation and
efficiency, as well as providing even more uniform comminution results.
Noticeable
increases in output are achieved with our new five-roll refiners of the type
HFS180S.
It
is generally known that fineness and throughput depend on the size of the last
gap and the transport rate of speed through that gap.
The
transport rate of speed may be increased by using a higher rotation speed or by
increasing the diameter of the roll.
The rotation speed cannot be
increased significantly beyond today’s usual levels – due to increasing
centrifugal forces and the resulting increased spin-off of chocolate mass
particles from the roll surface, as well as the thermal stability of the rolls.
An increase of the roll
diameters, on the other hand, allows higher transport rates of speed in the
final gap, meaning higher throughput while simultaneously limiting centrifugal
forces to a level more compatible with refining of chocolate mass. Thus, a
larger roll diameter has a positive impact on thermal conditions, among other
things, due to its larger roll surface area or cooling, as well as the
mechanical stability of the rolls.
The footprint and thus the
required floor space, is the same as that of our familiar HFS five-roll
refiners, which facilitates the replacement of existing machinery with the same
working width in the same place is possible without any problem.
Using the same floor space and
with a machine height increased by just 200 mm, their new HFS Super five-roll refiners
achieve a significantly higher throughput at unchanged rates of fineness
compared to their previous HFS refiners.
For more information, visit
www.petzholdt-heidenauer.de
Sollich
At interpack, Sollich will exhibit a wide range of equipment presenting
the latest innovations at its booth B07/C08 in hall 3. The range of the
manufacturing programme will be highlighting intensive research and development
activities of the past years.
The machinery shown on the exhibition will include various types of the
newTURBOTEMPERTOP tempering
machines in different sizes and executions. The new developed machines are the
result of continuous R&D work at Sollich and together with the company’s automaticTEMPERGRAPH– suitable for measuring
the degree of temper in chocolate – reflect the highest level of tempering technology. This combination will
be present with a variety of sieving, mixing and aroma dosing systems.
Furthermore, different chocolate enrobing machines with working widths
between 320 and
1,300 mm as well as one caramel enrober typeCARAMAT1050 will be shown. All models can be used with auxiliary
equipment such as decorator, sprinkler and truffle rolling device. From
Sollich’s family of enrobers, a newly developed mini enrobing machine typeMINICOATERTTS 420 together with twoMINITEMPERmachines, type TFD 100
and TFP 300, will also be shown. Another machine displayed at the booth will be theSOLLCOTOPunit,
which is suitable for almost all fluid enrobing materials such as chocolate,
compound or hot and cold icings.
Visitors to the booth will also see aCONBARbar forming
line in two different executions including slitting, spreading and cutting station
for cereal and candy bars. Diverse cooling tunnels types, with polyurethane
covers and stainless steel covers, will be presented in combination with
forming and enrobing lines.
The SollichSOLLCOFILLmachine, suitable for
the deposit of caramel, fondant and nut pastes or jelly onto biscuits, will be
on display in combination with aSOLLCOCAPsandwiching unit type. A variety of praline forming machines including theSOLLCOFORMtype
SFP 800 as well as a Cluster Former CF 1050 will completes the lineup of
equipment that will be shown at interpack.
For more information, visit www.sollich.com
At interpack, stop by booth C07, hall 3.
Union Confectionery Machinery Co.
Union
Confectionery Machinery Co., a fourth-generation, family-owned business since
1912, is the world’s largest supplier of second-hand, used and rebuilt
machinery for the confectionery, food, packaging, processing and biscuit
industries. Their firm’s world headquarters are located in New York and consist of a 270,000-sq.-ft.
building that contains sales and executive offices, a full rebuilding facility,
massive warehousing and shipping and receiving areas. They also operate a similar plant in Mexico.
Their
customer base is worldwide and encompasses a wide range of clients from Fortune 100 firms to small and
mid-sized, family-owned and corporate entities. Union
can supply modern used and rebuilt machinery solutions for manufacturers in
many different fields including chocolate production, sugar confectionery,
biscuit and general packaging applications.
They are major suppliers of quality equipment from well-known Original Equipment
Manufacturers’ (OEM)s such as SIG/Sapal, Bosch, APV Baker, ACMA/GD, Rasch,
Klöckner Hänsel and many others.
They can supply everything from an individual machine to a complete turnkey plant
while offering technical assistance for plant design, formulation and general
engineering.
Union
offers different levels of rebuilding capabilities, including the delivery of
equipment in working order to complete refurbishment with lengthy guarantees
against the work performed. Each project is unique and treated as such to
tailor customer requirements to the individual job.
Among their many other services, Union is the world
leader in the appraisal, auction and liquidation of idle and redundant plants
worldwide. They can help you to recover your investment from an individual idle
or redundant machine to a complete turnkey plant. They have conducted sales of
this nature in almost every country in the world.
Their
greatest assets are knowledge and experience and they realize that their worldwide
customer base is always in need of information. That is why they have built the
world’s largest electronic database and incorporated their inventory, as well as
other sales activities, into their world-class website.
As
a fourth generation, family-owned concern, they understand the need for quality,
service and fast accurate response and they continue to travel the world to
service their clients.
For
further information, visit www.unionmachinery.com
At
interpack, stop by booth E/03, hall 1.