Not many things these days can truly be called “something new under the sun.” But Frito-Lay North America’s snack-processing plant in Casa Grande, Ariz. is one of them. Opened in 1984, the plant is possibly the most sustainable facility of its kind in the U.S. Combining sustainability for the future, a learning site and snack production, the facility currently serves a seven-state snack distribution network on a sprawling 280 acres in the Sonoran Desert. Occupying 170,000 sq. ft. of total space, with 160,000 sq. ft. under one roof, the Casa Grande plant is part of Frito-Lay’s
Visiting what’s considered this country’s most sustainable production operation—Frito-Lay North America’s Casa Grande snack food plant—I was impressed, to say the least, by such a progressive place.
Chipping in for a “greener” future, Frito-Lay North America’s snack manufacturing facility in Casa Grande, Ariz., is the company’s first Leadership in Energy and Environmental Design (LEED) Gold snack unit—a remarkable achievement in its own right. But the plant, which Frito-Lay calls its Near Net Zero project showcase, is also the result of a highly ambitious sustainability project that took the location “off the grids,” running primarily on renewable energy sources and recycled water, while producing zero landfill waste. The plant could be the most sustainable food production facility of its kind in the U.S.
Snacking is really evolving this year, taking on a more important role as a meal substitute in daily eating. For the opening ceremonies, we offer a peek at the many updates in snacks.
Snacks are hanging tough despite the foot-dragging economy, as nearly one-quarter of consumers struggle to make ends meet. But snackers are snacking more frequently, and the products they’re eating play a more important role in wellness- and indulgent-related eating occasions.
Summer is here—finally! It’s time to hit a few golf balls and kick back. It’s also time to peruse our annual State of the Industry issues (June and July). This month, we’re covering the bakery market, which includes the bread aisle, sweet goods, cookies, bars, snack cakes, frozen baked goods, tortillas, pies and more.
The bakery market isn’t just putting around. Bakers are listening to consumers and customers, and are developing healthy products, bolstering nutrition, lowering fat, sugar and sodium, and adding more functional ingredients.
While bakery volumes have been experiencing some heavy divots industry-wide, most bakers in the United States are benefiting from their products in key categories, as well as from their innovations and the strength of their brands.
It can be rather tough for sweet goods products these days. The huge movement to better-for-you items hasn’t exactly been good news and a smooth fairway for this category. But bakers and manufacturers of sweet goods, snack cakes and other delectable treats are watching the demands just as closely as producers in other bakery market segments, and heeding the calls.
There’s a nationally celebrated day or month for everything: National Hairdressers’ Day, National Bath Safety Month; Run up the Flagpole and See if Anyone Salutes Day and even Houseplant Appreciation Day.
Take a tour of Hudson Bread’s production facility, near the Big Apple. Among its many features, the 60,000-sq.-ft. plant sports a brand new stress-free production line that’s helping to keep pace with product demand.
Hudson Bread, North Bergen, N.J., is rather a paradox. Starting out in 1994 as a small, fully artisan bakery owned and operated by president/chief executive Mariusz (Mark) Kolodziej, Hudson Bread became a favored producer, as its scrumptious baguettes, boules, rolls, brioche, buns, Ciabattas, Pullman loaves and much more gave it plenty of momentum to grow and expand.